Common Machining txheej txheem thiab lawv daim ntawv thov
Sep 23, 2024
Tso lus
Hauv kev tsim khoom niaj hnub, machining yog qhov tseem ceeb ntawm cov txheej txheem. Nws suav nrog kev txiav, sib tsoo, drilling, thiab lwm yam haujlwm siv ntau yam khoom siv tshuab kom ua tiav cov duab, qhov loj me, thiab qhov chaw zoo. Kab lus no yuav qhia txog yim txheej txheem machining thiab lawv daim ntawv thov, suav nrog kev tig, milling, drilling, sib tsoo, tho txawv, npaj, shaping, thiab hluav taws xob tawm machining (EDM).
Ⅰ Tig

▲ Tig
1. Txheej txheem txheej txheem
Tig yuav kho lub workpiece ntawm lub chuck rotating thiab siv cov cuab yeej txiav los tshuab nws mus rau qhov xav tau thiab loj. Nws yog tshwj xeeb tshaj yog tsim rau kev tsim khoom cylindrical xws li shafts thiab tes tsho.
2. Cov yam ntxwv ntawm txoj kev tig
Raws li ib qho tseem ceeb mechanical processing method, tig muaj cov yam ntxwv tshwj xeeb, suav nrog:
(1) Muaj zog adaptability hauv kev ua
- Khoom siv adaptability:Tig yog tsim tsis tsuas yog rau ntau yam steel cov ntaub ntawv tab sis kuj txiav cov hlau tsis yog hlau, tsis yog hlau, thiab txawm ultra-hard cov ntaub ntawv nrog precision. Qhov kev hloov pauv ntawm cov khoom siv dav no ua rau tig lub luag haujlwm tseem ceeb hauv kev lag luam hlau.
- Tus qauv adaptability:Tig tuaj yeem siv cov khoom sib txawv ntawm cov duab thiab cov qauv, tshwj xeeb tshaj yog sab hauv thiab sab nraud, xws li lub tog raj kheej thiab cov cones. Nws kuj adapts zoo rau txawv precision thiab roughness yuav tsum tau.
(2) Siv tau yooj yim thiab muaj peev xwm ua tau ntau yam
Tig tuaj yeem ua tiav ntau qhov chaw sib hloov, suav nrog cov chaw tiaj tus, nkhaus qhov chaw, arcs, helical kab, thiab lwm qhov chaw tsim, ua tau raws li qhov xav tau rau kev ua cov duab nyuaj.
(3) Cov txheej txheem txiav ruaj khov
Tig cia siab rau qhov kev sib hloov ntawm qhov khoob lossis qhov chaw ua haujlwm ua haujlwm ua haujlwm, thaum lub cuab yeej txiav lossis lwm cov npoo txiav muab cov khoom noj. Cov lus tsa suab no ua kom cov txheej txheem txiav kev ruaj khov nrog kev hloov pauv tsawg kawg hauv kev txiav quab yuam.
Vim muaj kev ruaj ntseg ntawm cov txheej txheem txiav, tig tso cai rau lub ntim loj dua, txhim kho kev tsim khoom. Cov txheej txheem txiav du kuj pab tswj tau qhov tseeb ntawm machining.
(4) High machining precision
Qhov tseeb machining ntawm tig yog qhov siab, feem ntau ncav cuag IT6 lossis siab dua. Nrog zoo tig, txawm siab dua precision tuaj yeem ua tiav.
Tig tuaj yeem ua kom paub tseeb qhov tseeb ntawm ntau qhov chaw machined, xws li coaxiality thiab perpendicularity ntawm lub ntsej muag thiab axis.
(5) Zoo heev nto zoo
Qhov saum npoo roughness ntawm tig workpieces yog qhov tsawg, feem ntau ncav cuag Ra 0.8μm los yog hauv qab, ua tau raws li qhov yuav tsum tau ua kom zoo ntawm ntau qhov chaw siab.
(6) Cov qauv cuab yeej yooj yim
Cov qauv ntawm cov cuab yeej tig yog qhov yooj yim, yooj yim rau kev tsim thiab ua kom ntse, thiab tus nqi qis. Nyob rau tib lub sijhawm, cov duab geometric thiab cov kaum sab xis ntawm cov cuab yeej tig tuaj yeem ua tau yooj yim hauv av thiab hloov kho kom tau raws li cov kev xav tau sib txawv.
(7) Cov kev cai siab heev
Tig yuav tsum muaj lub hauv paus theoretical thiab cov kev paub siv dav dav, tshwj xeeb tshaj yog nyob rau hauv cov cuab yeej sharpening, uas xav tau qib siab.
3. Cov ntawv thov
Tig yog ib qho tseem ceeb ntawm cov txheej txheem ua tshuab nrog cov yam ntxwv tshwj xeeb, suav nrog:

▲ Hom Tig
- Manufacturing Cylindrical Parts:Manufacturing Cylindrical Parts: ransmission shafts, thiab bearing tes tsho.
- Txheej Txheem Rotating Surfaces:insuav nrog sab hauv thiab sab nraud cylindrical nto, conical nto, kawg ntsej muag, grooves, thiab threads.
- Precision Machining:Fine tig tuaj yeem ua tiav siab precision thiab nto zoo rau qhov chaw.
Ⅱ Milling

▲ Milling
1. Txheej txheem txheej txheem
Milling yog siv cov cuab yeej tig los txiav qhov chaw ntawm lub workpiece. Los ntawm kev tswj txoj kev txav ntawm lub cuab yeej, nws tuaj yeem ua cov txheej txheem tiaj tus, concave thiab convex nto, lub zog, thiab lwm yam zoo li qhov chaw.
2. Cov ntawv thov

▲ Hom Milling
- Flat Surface Processing:Lub dav hlau milling yog siv los ua kom tiav cov chaw ua haujlwm tiaj tus.
- Peb-dimensional processing:Vertical milling thiab kawg milling yog siv rau kev ua grooves, qhov, thiab complex profiles.
- Gear processing:Iav milling tuaj yeem tshuab cov hniav ntawm cov iav.
- Complex Curve Processing:Profile milling yog tsim rau machining complex nkhaus lossis contour duab.
Ⅲ Drilling

▲ Drilling
1. Txheej txheem txheej txheem
Drilling yog ib txoj kev uas ib tug rotating laum me ntsis txiav mus rau hauv cov khoom ntawm ib tug workpiece los tsim lub qhov ntawm ib txoj kab uas hla thiab qhov tob. Nws yog dav siv hauv kev tsim khoom, kev tsim kho, thiab kev saib xyuas.
2. Cov ntawv thov

▲ Hom Drilling
- Small Qhov Machining:Pa drilling yog tsim rau machining me-inch qhov.
- Qhov tseeb qhov chaw:Center drilling tsim qhov me me ua ntej, kom ntseeg tau qhov tseeb ntawm qhov loj dua.
- Deep Qhov Machining:Qhov sib sib zog nqus qhov drilling yog siv rau machining qhov sib sib zog nqus qhov, yuav tsum tau xyaum tshwj xeeb thiab cov txheej txheem txias.
- Multi-axis Machining:Multi-axis drilling tso cai rau tib lub sijhawm machining ntawm ntau lub qhov, txhim kho kev tsim khoom.
Ⅳ Sib tsoo

▲ Grilling
1. Txheej txheem txheej txheem
Kev sib tsoo siv cov cuab yeej abrasive (xws li kev sib tsoo lub log) los txiav lossis zom qhov chaw ntawm lub workpiece, ua tiav qhov siab thiab qhov zoo.
2. Cov ntawv thov

▲ Hom Grilling
- High-precision Machining:Siv rau pwm, precision mechanical qhov chaw, cuab yeej, thiab lwm yam.
- Kev txhim kho nto tiav:Kev sib tsoo tuaj yeem txhim kho qhov roughness ntawm workpiece nto.
- Hard Material Machining:Kev sib tsoo tuaj yeem siv cov ntaub ntawv hardness xws li carbide thiab titanium alloys.
Ⅴ Ntxub

▲ Khawv koob
1. Txheej txheem txheej txheem
Kev tho txawv yog siv lub cuab yeej tig los txiav rau hauv ib lub qhov uas twb muaj lawm hauv ib lub workpiece kom ua tiav qhov ntev thiab tiaj tus.
2. Cov ntawv thov

▲ Hom tho txawv
- Qhov Machining:Tshwj xeeb yog tsim rau high-precision thiab high-nto zoo sab hauv cylindrical qhov.
- Loj Workpiece Machining:Siv cov cuab yeej siv tshuab loj rau kev tho qhov loj-inch thiab qhov tob tob.
- CNC tho txawv:Automated machining los ntawm programming txhim kho precision thiab efficiency.
Ⅵ Kev Npaj
1. Txheej txheem txheej txheem
Planing siv ib tug planer los ua ib tug reciprocating linear tsab ntawv tsa suab nyob rau saum npoo ntawm ib tug workpiece, feem ntau rau machining loj, tiaj tus.
2. Cov ntawv thov

▲ Hom Kev Npaj
- Loj Workpiece Machining:Xws li tshuab cuab tam txaj, hauv paus, thiab lwm yam.
- Rough thiab Fine Machining:Muab faib ua ntxhib machining kom tshem tawm cov khoom sai thiab zoo machining los txhim kho qhov zoo.
- Manual thiab Automated Machining:Manual Planing yog tsim rau me me batch thiab yooj yim machining cov hauj lwm, thaum automated planing txhim kho efficiency thiab stability.
Ⅶ Shaping

▲ Kev hloov pauv
1. Txheej txheem txheej txheem
Shaping yuav siv ib tug shaping cuab tam kom maj mam txiav mus rau hauv me me txiav, ua nyob rau hauv complex contours.
2. Cov ntawv thov

▲ Hom Shaping
- Complex Shape Machining:Rau workpiece contours, grooves, qhov, thiab lwm yam complex duab.
- High-precision Requirements:Shaping feem ntau ua tiav siab machining raug thiab nto zoo.
- Khoom siv tshwj xeeb Machining:Haum rau high-hardness los yog nyuaj-rau-machine cov ntaub ntawv.
Ⅷ Electrical Discharge Machining (EDM)

▲ EDM
1. Txheej txheem txheej txheem
EDM siv hluav taws xob tawm mus rau erode cov khoom los ntawm qhov chaw ua haujlwm, ua tiav cov hom phiaj machining yam tsis muaj kev sib cuag.
2. Cov ntawv thov
- Cov khoom siv tsis yooj yim rau tshuab:Xws li carbide, titanium alloys, thiab lwm yam.
- High-precision Machining:EDM tuaj yeem ua tiav submicron-theem seem qhov tseeb, haum rau pwm, precision qhov chaw, thiab lwm yam.
- Complex Shape Machining:Zoo tagnrho rau sab hauv contours, qhov me me, slots, thiab lwm yam duab puab.
Ⅸ Cov lus xaus
Lub yim machining txheej txheem tau hais los saum no muaj lawv cov yam ntxwv tshwj xeeb thiab tsim nyog rau kev ua haujlwm sib txawv. Tig, milling, thiab drilling yog cov txheej txheem txiav ib txwm siv dav hauv kev ua haujlwm ntawm ntau yam haujlwm. Kev sib tsoo thiab tho txawv ua kom pom tseeb ntawm qhov ua tau zoo thiab qhov zoo ntawm qhov chaw, thaum npaj thiab ua kom zoo nkauj yog qhov zoo tagnrho rau cov haujlwm loj thiab cov duab nyuaj. EDM, nrog nws cov txheej txheem tsis sib cuag, ua lub luag haujlwm tseem ceeb hauv kev ua cov ntaub ntawv nyuaj thiab cov duab nyuaj. Hauv kev tsim khoom tiag tiag, cov txheej txheem machining tsim nyog yuav tsum raug xaiv raws li cov khoom siv, cov duab, qhov loj me, thiab qhov xav tau ntawm qhov chaw ua haujlwm kom ua tiav cov txiaj ntsig zoo tshaj plaws.
